layup on pet foam, advice please

Started by joncurtis, Jan 21, 2026, 9:03 pm

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John Robertson

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Depends on the loads.  For high compression areas 100Kg/m3, for low-compression 60Kg/m3 is adequate.  The rigidity comes down to the foam thickness you use rather than the density.

Eric Yeoman

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Hi, Ref; PET foam. What weight would you recommend for topsides & windscreen frame? cheers..... PS. I fired up the lift a few days ago. It had 5 adults, 1 male teenager & 2x10 year olds on board. No worries. 8) :o

Ian Brooks

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And it can be formed into shape then glassed. Once cured it holds its shape. The resin bond is much better than PU foam and it doesn't delaminate - no replacing floors every couple of years!
Ian Brooks
Gloucester, UK

joncurtis

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thankyou, for advice!
i am a fan of this PET foam, you can cut it to all sorts of accurate shapes on a table saw, its a wonderful thing.

John Robertson

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For a floor or ant traffic areas, 1 layer CSM with cloth over will be fine (extend it up the side/bow planes 100-150mm to provide sideways rock protection) and use foam tiles inside for protection).  No CSM anywhere else (it just adds resin weight for little strength - 2.5 x weight in resin compared to cloth which is 1:1 AND stronger) except where you need to get cloth to go around a corner (40mm CSM strip under cloth in those areas usually does the job).

Al

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Jon, PM me your email address or What's App details


Al

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#2
Walking surfaces, you should be OK with a layer of 450 csm and a layer of 200 cloth. Bulkhead I would have thought a layer of 300 csm & a layer of 200 gram cloth would suffice.  I think I have some Sevtec plans here, so will try and dig them out to see what they say

joncurtis

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got some pet foam, got some 300g CSM and 200g woven, got a bucket of resin, and happily sat in the warm drawing a craft.
for the floor, i am going to use 25mm thick pet foam, looking for advice on layup, don't want to go overboard. was thinking on 2 layers of 300 both sides with 200g cloth on top, is that overkill? should i just use 1 layer 300g csm and 200g woven?
i also have 10mm PET for the seat and top of the craft and some 20mm to make bulkheads.
its not a sevtec but similar skirt, i.e. probably going to put a bag on it, as that will be easier.
what layup do sevtec builders use on the foam for the floor and bulkheads etc?
thanks in advance!