I've built a 20 foot explorer hull and it is a lot of work, but my next build is likely to be another explorer. I have also built a 16 foot surveyor, and there is considerably more than a £100 difference in price. For starters you have the extra foam & GRP, then there is an extra lift fan, hub, pulley & stainless shaft, a pair of lift fan ducts, (but they could be built with foam). The two ally skirt frames & fittings.
The prop for the explorer is in the region of £1500, the prop for the surveyor is somewhere around the £700 mark.
To build an explorer reckon on £10,000 and 1000 plus hours labour. You may be a grand or so either side of this figure to build a quaility craft. Some of the bits though you could probably get at trade prices being in the boat trade
My surveyor cost me around £6500 + 500 or 600 hours labour.
The explorer though has an amazing amount of space onboard
There are loads of videos of my builds on youtube. Just seach (lochcarron) and you will find my vids. My user name is Highland Hovercraft.
The sevtec range are very straight forward to build once you get your head around those drawings